Who it's for

Built for whoever answers for the plant.

Every team reads the same plant from a different angle. ManufacSys™ gives each one the answer their job turns on.

Plant Operations

What is dragging my OEE down today?

You answer for output and cost across every line and shift, but the losses hide until they land in the numbers.

  • OEE split into availability, performance, and quality, with the losses named.
  • The next failure or defect flagged before the shift feels it.
  • Every line and site reconciled into one live view, not a stack of reports.
Reliability

What breaks next, and can I fix it before it does?

Fix-on-failure quietly eats capacity, and condition monitoring catches only the simple failures.

  • Bearings, motors, and pumps flagged days before they seize, from vibration and current.
  • Each prediction lands in Maximo as a costed, ranked work order.
  • The fix scheduled into a planned stop, not an overtime scramble.
Quality

Where is quality slipping, while I can still catch it?

Scrap and rework stay invisible until the end of the line, and the reason walks out with your veterans.

  • In-process drift caught at the station, not at end-of-line inspection.
  • Root cause traced across recipe, machine state, material lot, and operator.
  • Batch review and deviations drafted with the evidence attached, ready for audit.
Energy and Sustainability

Can I hit the board's targets without slowing the line?

Scope targets are set upstairs, with nothing to steer them by down on the floor.

  • kWh per unit modeled live for each line and product.
  • Non-critical load shifted and peak demand staged before the tariff bills.
  • Scope 1 and 2 built from real meter data, not a quarterly spreadsheet.
Manufacturing IT and OT

Will this reach the line, and can I prove it is governed?

You have buried AI pilots that never reached production, and you gate on integration, security, and control.

  • Reads and writes through OPC UA, MQTT, and your historians. No migration.
  • Every agent action gated by policy, approved by a person, and logged to a tamper-evident trail.
  • Runs at the edge, in your cloud, or fully air-gapped, on Kubernetes.
Executive

Is the plant ahead of its problems, or am I reading last month?

The board reads last month while the plant lives right now.

  • OEE, downtime, energy, and cost across every site, current to the shift.
  • Every number traced back to the signal it came from.
  • A forward view of risk, not last month's summary.

Whichever question is yours, ManufacSys™ reads for it.

Get started

See it on your own plant.

Start with one line. No slides, no commitment.