What it does

What it catches, before it costs you.

Signals your systems record separately, ManufacSys™ reads together, so the trouble shows up while there is still time to act.

Breakdown

The breakdown, before it stops the line.

Three readings, three systems, none of them alarming on its own. Read together they are a bearing with days left.

Vibration climbing on a bearing.Motor current drifting up.Oil temperature creeping.

Together

A failure days out, flagged with a window to fix it on a planned stop.

Defect

The defect, before the end of the line.

The tool, the camera and the material lot each look fine alone. The pattern across them is a scrap pile forming.

Torque drifting on the fastening tool.A vision check trending toward the limit.A fresh material lot in play.

Together

A quality drift caught in process, while it is still a fix and not a scrap pile.

Energy

The energy spike, before the peak charge.

Load, tariff window and plant state only mean something in the same sentence. That sentence is a bill.

Several lines ramping at once.The peak tariff window opening.A chiller running hard.

Together

A peak about to breach the tariff, with time to shed load before it bills.

Bottleneck

The bottleneck, before the shift falls behind.

One station slows, a buffer fills, the next cell starves. Separately, noise. Together, your constraint.

Cycle time creeping on one station.A buffer filling upstream.The next cell starved.

Together

The line's real constraint, surfaced with shift still left to recover it.

Delivery

The missed date, before the customer hears it.

A repair, a rush order and a late delivery are three ordinary days. Stacked, they are a promise you are about to break.

A machine down for maintenance.A rush order added.A material delivery slipping.

Together

An order about to miss its date, early enough to resequence and still deliver.

Compliance

The finding, before the inspection.

A deviation, a step out of order, a gap in the record. The auditor will read them together. So should you.

A deviation logged.An SOP step out of order.A gap in the batch record.

Together

An exposure surfaced before the auditor arrives, not during.

The platform

And it all runs on one platform,

on top of the stack you already have. Start with the part that solves today's problem, add the rest as it earns trust.

01Data layer

connecting everything,

SCADA, PLC, and historianBidirectional connectors to Rockwell, Siemens, Emerson, Honeywell, Yokogawa, and every major historian.

The industrial busOPC UA, MQTT Sparkplug B, and a Kafka-compatible backbone, ingesting at millions of signals a second.

MES, ERP, and CMMSNative, two-way links to SAP, Oracle, Maximo, Opcenter, and PharmaSuite, with governed transactions.

Industrial IoT and visionVision, thermal, acoustic, and vibration streams, indexed alongside the rest.

02AI layer

reasoning and deciding,

Enterprise RAGYour SOPs, P&IDs, RCAs, and manuals, answerable in a sentence, every answer cited to the source.

Agent StudioBuild, evaluate, and govern the specialists, with policy guardrails and approval on every consequential action.

Digital TwinPhysics-informed models, calibrated against live telemetry, so a change can be tested before the line feels it.

Vector SheetsThe reliable, versioned replacement for the spreadsheets quietly running yield, energy, and cost.

Knowledge GraphAn ISA-95 aligned map of every asset, process, and product, so comparisons across sites hold.

03Application layer

and putting it in front of you.

CopilotAsk the plant a question in plain language, get a sourced answer.

Executive viewOEE, downtime, quality, and energy, reconciled across plants and updated as events land.

Adaptive alertsThousands of alarms a shift, triaged into the handful of decisions that matter.

Get started

See it on your own plant.

Start with one line. No slides, no commitment.

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